International
© toolcraft AG
09.03.2025

AM: Efficiently Removing Supports

dry ice blasting for manufactured metal components

Over the last few years, additive manufacturing has fundamentally changed industrial manufacturing. Complex geometries can be produced without moulds, taking significantly less time and consuming fewer resources, which has opened up new possibilities, particularly in sectors such as aerospace, the automotive industry and medical technology. However, some process steps, such as removing support structures, are still undergoing constant development. This is where toolcraft AG has recently started using innovative dry ice blasting technology.

Removing supports efficiently and reliably

Removing support structures from additively manufactured components was once a time-intensive process that was also potentially prone to errors. Conventional methods, such as using a hammer and chisel, are not just time-consuming and physically demanding, but also increase the risk of damaging the component.

© toolcraft AG
The system developed by toolcraft for support removal using dry ice blasting. © toolcraft AG

The SupportBlaster 320-HA is the dry ice blasting system developed by toolcraft. It is an efficient solution that semi-automates the process and improves the ergonomic working conditions. By doing so, it reduces bottlenecks and quality problems while increasing overall productivity. Depending on the specific requirements, it can reduce the machining time per component by up to 80 % – and sometimes even more, depending on the component. All while prioritising process reliability, high quality and the health and safety of employees. The automation provided by the dry ice blasting system also helps to increase economic and social sustainability. It not only reduces production times and costs, but also improves working conditions by minimising physically strenuous work.

Innovation for the future of additive manufacturing

With its innovative dry ice blasting technology, toolcraft demonstrates how modern technologies can contribute to increasing the efficiency and quality of additive manufacturing. “Companies that continue to rely on traditional, manual processes are going to find themselves under pressure in the future. The market is increasingly demanding automated solutions supported by technology”, says Christoph Hauck, Chief Technology and Sales Officer at toolcraft AG. He believes that the combination of additive manufacturing and modern finishing techniques are an important competitive advantage, particularly in high-tech sectors such as aerospace and the semiconductor industry.

(Source: toolcraft AG)

Schlagworte

Additive ManufacturingAM

Verwandte Artikel

From the real welding process to digital simulation
03.11.2026

Simulated Welding Processes: What is Possible and What is Important

How do you get a perfect welding process right from the start?

Additive Manufacturing DED Directed Energy Deposition Distortion Joining Residual Stress Software Weld Distortion Welding Welding Parameters Welding Simulation
Read more
Process steps of the new thermo-mechanical thread integration
02.11.2026

New Thermo-Mechanical Joining Technology for Additively Manufactured Plastic Components

The article describes a new thermo-mechanical joining technology developed for material extrusion (MEX) 3D-printed thermoplastic parts, addressing the gap left by convent...

Additive Manufacturing Joining JP Material Extrusion MEX Plastics Polymers Thermoplastic Polymers
Read more
29.10.2026

Intec und Z 2027: Fertigungspraxis trifft industrielle Transformation

Das Messedoppel Intec und Z findet vom 02. bis 05. März 2027 in Leipzig statt. Im Fokus stehen vor allem die aktuellen Herausforderungen der Industrie: hohe Produktionsko...

Additive Fertigung AM Automatisierung Baugruppen Fertigungsindstrie Fertigungsstrategien Industrie Industrielle Fertigung Mess- und Prüftechnik Messe Produktionsprozesse Prozess Wasserstoff Wasserstoffindustrie Wasserstofftechnologie Zulieferer Zulieferindustrie
Mehr erfahren
25.10.2026

Save the Date: IIW Young Welding Professionals International Conference 2027

Save the Date: The 4th International Online YPIC Conference – "Networking for the Future of Welding Innovation" will take place on February 18 and 19 February 2027, onlin...

Additive Manufacturing AI Conference German Welding Society IIW International Institute of Welding Joining Knowledge Exchange Networking Welding YPIC
Read more
21.10.2026

2027 Industrial Spring: More Space for Technology in Action

From April 6 through 9, 2027, Expo Kielce will return on a larger scale; for the first time, the trade show cycle will make full use of the new exhibition hall.

Additive Manufacturing AI Automation CNC Cutting Digitalisation Digitalization Energy Grinding Joining Laser Technology Material Testing Metal Work Milling Process Automation Process Control Quality Assessment Quality Control Robotics Sheet Metal Processing Surface Treatment Trade Fair Welding
Read more