International
Headquarters of Blackbird in Garching-Hochbrück (Greater Munich). - © Blackbird Robotersysteme GmbH
21.09.2023

Blackbird Robotersysteme celebrates 15th anniversary

Blackbird Robotersysteme celebrates 15th anniversary

Blackbird Robotersysteme GmbH, manufacturer of system solutions for remote laser welding, is continuing to grow as it looks back on 15 years of success. During this time, the company has become established as a reliable partner to the automotive industry, particularly in the body-in-white (BIW) and seat production segment.

Since 2015, the laser welding expert has also been sought after on the international stage as a solution provider in the growth market of electric mobility, to produce batteries and electric motors (in hairpin welding, for example). To accelerate its growth and expand its global presence, the company embarked last year on a partnership with ABICOR BINZEL, a leader in developing and producing gas- shielded welding torches for manual and robot welding. The cooperative relationship for sales and customer service extends to numerous markets outside the German-speaking countries and has already proven its value and impact in various projects.

Founded in 2008 as a startup and spin- off of TUM (Technical University of Munich), Blackbird pioneered the development of controls for ‘on-the-fly’ laser welding. The team realized at the time that laser welding could be used with robots to achieve dramatic productivity gains in industrial manufacturing, especially the automotive industry. To enable precise processing of a laser scanner mounted on a robot, the robot’s path must be incorporated into the controls of the scan system. Exactly this on-the-fly (OTF) laser welding has been perfected.

The company has forged ahead with expanding on this core competency, which is what makes Blackbird an acknowledged expert for remote laser welding today. The services offered include smart control technology for scan systems and the scan heads themselves, which can be incorporated into laser cells to interact with handling devices such as robots or linear axes. Extremely user-friendly software and supplementary process monitoring solutions help to ensure that users can dependably achieve optimum processing results.

Blackbird Robotersysteme GmbH Managing Director Karl Christian Messer - © Blackbird Robotersysteme GmbH
Blackbird Robotersysteme GmbH Managing Director Karl Christian Messer © Blackbird Robotersysteme GmbH
Pioneering spirit, flexibility, and mastery of big data

The company has retained that same spirit of discovery to this day, working closely with universities, research institutes, and industry partners through various cooperative research initiatives. As one sign of its innovative drive, the company won third place in the Innovation Laser Award 2022 competition for a laser scan solution with integrated OCT (optical coherence tomography) process monitoring. Existing clients include major players in the automotive sector, leading battery manufacturers, and well-known clients from other industrial sectors that value the mid-sized company’s flexibility and special expertise in high-speed welding.

“The secret to our success is twofold. First, we listen closely to our clients, and over the years, we have developed products that meet and exceed their requirements and expectations – in pre-, in-, and post-process monitoring, for example. Second, we use AI, artificial intelligence, to play a leading role in analyzing and preparing large volumes of data,” says Karl Christian Messer, General Manager of Blackbird Robotersysteme GmbH. “We are proud of everything we have accomplished as a team in the past 15 years, but we don’t want to stop there. We see our biggest growth markets as lying in the fields of electric mobility, battery production in general, and hydrogen as an alternative energy source.”

The company has about 50 employees in Garching, near Munich, Germany, and in Shanghai, China. Thanks to flat hierarchies, it enjoys ultra-fast time to market and is in an excellent position for future growth. Another important driver is the cooperative relationship established in 2022 with ABICOR BINZEL, which encompasses the fields of
sales and customer service in numerous international markets.

“ABICOR BINZEL is known for being a technology leader in the area of arc welding. We also aim to lead the pack in technological terms in laser joining processes going forward. That makes Blackbird, with its high-end remote laser optics, the perfect partner for us,” says Emil Schubert, CEO of ABICOR BINZEL.

(Source: Press release of Blackbird Robotersysteme GmbH)

 

Schlagworte

AutomationLaser WeldingRobotics

Verwandte Artikel

Müller Martini Manufacturing aus der Schweiz hat seinen Maschinenpark mit einer Robotik-Lösung von ABB erweitert, die mit bis zu neun Achsen automatisiert schweißt.
06.03.2026

Automatisiertes Schweißen mit 9 Achsen

Müller Martini Manufacturing aus der Schweiz setzt auf ABB-Schweißroboter mit bis zu 9 Achsen.

Automation Biegen Fertigung Fräsen Laserstrahlschneiden Roboter Schweißen Schweißroboter
Mehr erfahren
06.03.2026

Frimo Innovative Technologies at JEC World 2026

Frimo Innovative Technologies, a global company in high-tech production solutions for composites and plastics, is set to unveil its latest advancements at JEC World 2026...

Aircraft Automation Automotive Award Battery Composites Electromobility Expansion Injection Molding INVAR KI Manufacturing Material Design MM4R Plastics Polyurethane Processing PUR Resin Transfer Molding Simulation Sustainability Thermoplastic composites
Read more
The eighth edition of Joining Smart Technologies will take place on May 20 and 21, 2026. Key topics are set to include sustainability, challenges currently facing international companies, and the impact that new technologies such as AI are having on joining technology.
06.03.2026

Sustainability and New Technologies in Joining

On May 20 and 21, 2026, the Fronius site in Sattledt, Austria, will be the centre of the action for experts in joining technology working in the automotive industry.

AI Auto Body Construction Automotive Joining Joining Technology Robotics Robots Sustainability Welding
Read more
Hubert Zangl (Institut für Intelligente Systemtechnologien) mit dem Robotergreifer
01.03.2026

Neuer Sensor entwickelt: Robotergreifer bekommen mehr Fingerspitzengefühl

Ein Team von Forschern des Institut für Intelligente Systemtechnologien hat gemeinsam mit internationalen Partnern einen neuartigen taktilen Sensor entwickelt, der Robote...

Automation Roboter Robotik Scherkräfte Sensoren Systemtechnologie
Mehr erfahren
24.02.2026

ABB publishes its Annual Reporting Suite 2025

ABB published its Annual Reporting Suite 2025, which consists of its Financial Report, Corporate Governance Report, Compensation Report, Sustainability Statement and Inte...

Automation Automotive Data Centre Energy Low-Carbon Metal Net-Zero Railway Sustainability
Read more